Laser Hardening Cladding Machine System Fiber YAG CO2 Laser
cladding for roll mold
Description
Cladding alloy powder loaded HGSF-2A high-precision binoculars
powder feeder tube powder, powder with a carrier gas flow rate
constant (typically argon / nitrogen) alloy powder into the powder
feed pipe, powder dispenser Way Get reach head office. Powder
flowing through the annular space to enter a special powder feed
nozzle, below the powder feed nozzle polymerization.
Adopting the latest diode laser, six-axis robot and control system,
it is a flexible system with multi-axis, transimiting via a fiber
cable to meet the metal surface laser hardening / normalizing /
tempering/laser alloying and laser cladding / re-manufacturing and
other advanced processing requirements.
Different models
Gantry, car mobile, floor fixed, horizontal movement and so on.
Technical features
short-wave length, high absorption-efficiency, high-electro-optical
conversion rate, energy distribution, temperature feedback control
Application area
Metallurgy, mold, machinery manufacturing, petrochemical, light
industry, energy, transportation, military and other industries.
Typical applications
automotive mold, mining machinery, coal machinery, petrochemical
machinery, generator sets, rolling mill machinery and other large
mechanical parts.
Specifications
Item | Parameter |
Laser | Diode |
Output power range | 2-6kW |
Power Stability | ±2% |
Electro-optical conversion rate | ≥40% |
Laser wavelength | 980nm±10nm |
Wavelength output | CW |
Input voltage | 380V 3phase five-wire @50Hz |
Features
Using a semiconductor laser optical input, 6-axis robot gripped by
laser cladding an optical head or head, and then assisted with
horizontal rotary axis positioner, etc., through a central control
unit, to achieve a variety of shapes of parts laser hardening,
laser alloying and laser cladding requirements to meet the surface
of advanced manufacturing and remanufacturing of new product
failure of the product.
Optical head specifications and characteristics
OD processing head: According to different process requirements, it
adopts the German laserline imported OTS-5 optical head, fast
cladding and traditional laser cladding using a circular spot laser
head, laser hardening and wide cladding using a rectangular spot
laser head, spot size: Ø1 .6-2mm (fast cladding), Ø3.5-4mm (normal cladding) and 17mm (wide cladding and hardening) total 3 pcs, in addition, equipped with a special ID
cladding processing head. The following picture shows laserline
imported OTS-5 optical laser head, for reference only, subject to
delivery:
Configuration
No | Name | Model | Quantity | remark |
1 | Laser Device | LDF4000-60 | 1 | |
3 | Laser Head | | 1 | |
4 | Powder Sending system | | 1 | |
5 | Rotary worktable | | 1 | |
6 | Positioner device | | 1 | |
7 | Robot | KR60-3 | 1 | |
8 | Main Controller | | 1 | |
9 | Robot controller | | 1 | |
10 | Soot absorption system | | 1 | |
FAQ
1 Q: What is the warranty of the laser cladding machine?
A: The warranty is 2 year, but we offer whole life after-sale
service.
2 Q: What is your payment term?
A: T/T, L/C, Westen Union, etc.
3 Q: What is your after-sale service?
A: Engineers can offer oversea services and we can also offer
online service, using online chatting tools like Whatsapp to talk
with customers directly for all questions .
4 Q: How is the quality of the machine?
A: Germany high technoloy with good quality.
5 Q: How is the operation of the machine?
A: We offer operation manual and videos, show you how to operate
the machine.
We can also send engineers to your factory for training. Or you can
send worker to gain training in our factory directly.