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Turning And Profiling Carbide Inserts TiAIN Finish 80 Degree Diamond

Categories Carbide Lathe Inserts
Brand Name: Zhuzhou Xinhua
Model Number: DNMG110404/DNMG110408/DNMG110412
Certification: ISO9001:2008
Place of Origin: China
MOQ: 10pcs
Price: Negotiable
Supply Ability: 400000PCS PER MONTH
Delivery Time: 3-4days
Packaging Details: 10pcs in plastic case,and then packed in a carton.
Material: cemented carbide
Workpiece: steel,stainless steel,cast iron
Holder: turning toolholder/lathe toolholder
Color: Grey and gold
Article number: DNMG
Length: 11.6mm
Thickness: 4.76mm
r: 0.4 ; 0.8 ;1.2
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    Turning And Profiling Carbide Inserts TiAIN Finish 80 Degree Diamond


    Turning And Profiling Carbide Inserts TiAIN Finish 80 degree Diamond


    Description:


    CNC carbide turning inserts is the general name of the indexable turning insert, and it is the mainstream product in the application field of modern metal cutting.It is mainly used in metal turning, milling, cutting groove and thread cutting.

    There are five kinds of CNC blades: integral type, Mosaic type, shock absorber type and special type.


    It is mainly used in metal turning, milling, cutting groove and thread cutting.According to the material can be divided into coating blade, metal ceramic blade, non-metal ceramic blade, carbide blade, super-hard blade and so on.It is characterized by high efficiency, high wear resistance, more than four times higher than the traditional welding blade, alloy blade machining efficiency.With the continuous progress of coating technology, the breakthrough of key technologies of wear-resistant and high-temperature resistance will further improve the efficiency and reduce the processing cost.


    Carbide inserts are replaceable and usually indexable bits of cemented carbide used in machining steels, cast iron, high temperature alloys, and nonferrous materials. Carbide inserts allow faster machining and leave better finishes on metal parts. Carbide inserts can withstand higher temperatures than high speed steel tools.


    Application:


    MaterialMaterial Characteristics
    Carbon Steel, Alloy Steel and Tool Steel 36-48 HRC:

    • Higher carbon content

    • Higher chrome, nickel, and moly content

    • Tough material to machine

    • Abrasive

    • Difficult to break and control the chip flow

    • The material surface will harden when machined at high speed

    • Good surface finish

    Ferritic, Martensitic, and PH Stainless Steel under 48 HRC

    • Brittle

    • Stringy chips

    • High cutting force

    • The material will harden when machined at high speed.

    Austenitic Stainless Steel:

    • Becomes gummy under machining operations due to nickel content

    • Very difficult to machine in soft conditions

    • Very difficult to machine at a small depth of cut

    • Develops a tough string of chips that are difficult to control. Forms a build-up on the insert tip

    • Low thermal conductivity results in excess heat at the insert tip

    • Material surface will harden due to high chromium content

    Ductile and Malleable Cast Iron• Very difficult to machine • Small depth of cut • Spherical form graphite makes machining difficult • The carbide concentration creates hard spots • The material structure is not uniform • The crater wear and flank of the insert makes machining difficult • The insert tool life is less than gray cast iron
    Gray Cast Iron

    • Flake form of graphite makes machining easy

    • Contains scale, inclusions and sand in the surface

    • The material will break easily on the end of the cut

    • Tendency to chatter and vibrate on thin wall section

    • Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve a good finish and close tolerance


    Choose between the following options to find the best grade and chipbreaker for your turning operations

    Workpiece material:P steel;M stainless steel;K cast iron

    Workpiece condition:Continuous Cutting;Light Interrupted Cutting;Heavy Interrupted Cutting

    Roughing or Finishing:Finishing or Precision Cutting;Medium Cutting;Medium to Heavy Cutting.



    Product Group :

    turning inserts
    Classification :INDEXABLE TURNING - INSERTS
    Corner chamfer width0.4,0.8,1.2mm
    Chip breaker face countPM,DM,TC
    Tolerance class insertK - Cold formed
    Clearance angle major55degree
    Cutting edge length11.6mm
    Inscribed circle diameter3.81mm
    Insert thickness4.76mm

    MaterialMaterial Characteristics
    Carbon Steel, Alloy Steel and Tool Steel 36-48 HRC:

    • Higher carbon content

    • Higher chrome, nickel, and moly content

    • Tough material to machine

    • Abrasive

    • Difficult to break and control the chip flow

    • The material surface will harden when machined at high speed

    • Good surface finish

    Ferritic, Martensitic, and PH Stainless Steel under 48 HRC

    • Brittle

    • Stringy chips

    • High cutting force

    • The material will harden when machined at high speed.

    Austenitic Stainless Steel:

    • Becomes gummy under machining operations due to nickel content

    • Very difficult to machine in soft conditions

    • Very difficult to machine at a small depth of cut

    • Develops a tough string of chips that are difficult to control. Forms a build-up on the insert tip

    • Low thermal conductivity results in excess heat at the insert tip

    • Material surface will harden due to high chromium content

    Ductile and Malleable Cast Iron• Very difficult to machine • Small depth of cut • Spherical form graphite makes machining difficult • The carbide concentration creates hard spots • The material structure is not uniform • The crater wear and flank of the insert makes machining difficult • The insert tool life is less than gray cast iron
    Gray Cast Iron

    • Flake form of graphite makes machining easy

    • Contains scale, inclusions and sand in the surface

    • The material will break easily on the end of the cut

    • Tendency to chatter and vibrate on thin wall section

    • Chucking and rigidity of the workpiece is extremely important to minimize distortion, to achieve a good finish and close tolerance.



    Product Tags:

    cnc carbide inserts

      

    boring bar inserts

      
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