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Four Cone Vertical Type Copper Wire Drawing Machine 22DS Customize Power Source

Categories High Speed Wire Drawing Machine
Brand Name: HXE
Model Number: 22DS
Certification: SGS/ISO
Place of Origin: China(Mainland)
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T, L/C
Supply Ability: 50 sets per year
Delivery Time: 45-60 work days
Packaging Details: Packed with plastic film, U-steel under the machine.20GP Container
Usage: Drawing
Inlet diameter: 0.6mm-1.2mm
Outlet diameter: 0.1mm-0.32mm
Main motor: 11KW
Spooler motor: 3.7KW
Max line speed: 2500mpm
Product name: Fine wire drawing machine
After-sale service: Engineer Available to Overseas
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    Four Cone Vertical Type Copper Wire Drawing Machine 22DS Customize Power Source

    HXE-22DS Fine copper wire drawing machine


    I. Quick details


    22DS Fine copper wire drawing machine is used to draw copper wire from 0.6mm-1.2mm to 0.1mm-0.32mm.


    II. Specifications


    1. Inlet size: 0.6mm-1.2mm

    2. Outlet size: 0.1mm-0.32mm

    3. Speed: 2500mpm, Capacity: 0.2mm, 30kg/h; 0.3mm, 37kg/h; 0.4mm, 46kg/h; 0.5mm, 52kg/h.

    4. Dies number: 22

    5. Slip ratio (Area reduction) : 13%+ 8%

    6. Wire drawing mode: vertical-mode and 4 axes

    7. Driver: by dual Inverters control, Brand: Inovance,Chinese famous brand, 15kw+3.7kw.

    8. Main motor: 11KW AC 3 phase motor

    9. Spooler motor: 3.7KW AC 3 phase motor

    10. Motor brand: Wan Nan motor, China classical brand

    11. Capstan: Ceramic plasma

    12. Max capstan diameter: 242mm

    13. Max fix speed capstan: 207mm

    14. Machine structure: Cast iron

    15. Reverse system: PID synchronous control spool

    16. Transmission: Flat belts

    17. Pay-off method: Over-head

    18. Tension control: Weight balance by swing arm

    19. Lubrication type: spray, Grade 2.5%-3%, Capacity 40L/min,

    20. Bobbin size: 300mm, material steel, 17kg.
    21. Take up: Shaft type

    22. Bobbin capacity: 50-60kg/max
    23. Brake: Magnetic brake

    24. Power source: Customize

    25. Machine dimension: L2050mm*W1600mm*H1590mm, Machine weight: 2500KG


    III. Components


    NameQuantity
    1. Pay-off shelf1 set
    2. HXE-22DS Fine copper wire drawing machine1 set
    3. Bobbin Unloading device1 set
    4. Spare partsAs per List

    IV. Common trouble solve method


    A. After shut down the machine, need at least 30 seconds to restart the machine.

    B. Wire often breaks, adjust the speed, balance arm, check the dies are clean or not.

    Before open the machine, make the balance arm at the lowest position, and in running, the balance arm should be in the horizontal line. No big shake, no up and down frequently.

    C. If the wire sticks to the capstan, use Alcohol to clean the capstans.

    D. Pay-off shelf doesn`t work well, change the position of the pay-off.

    E. Has nick on the wire, check the capstans on the Take-up part.

    Check the drawing capstans.

    V. Usual Malfunctions and ways of malfunction solving


    MalfunctionsReasonsMalfunction solving
    Not run the machine

    1, Power switch not”ON”

    2, NOT Revert

    3, Emergency not Loosen

    4, Inverter turns off

    1, Power switch”ON”

    2, Revert

    3, Loosen the emergency button

    4, Cut off power and restart the inverter


    Wire

    Breaks off Frequently

    1. Die sequences error


    2. Drawing speed is too fast

    3. Bad copper wire(wire broken off without any orderliness)

    4. Lubrication is bad


    5. Capstans adhibit wires

    6. Burron the face of bobbin


    7. Pay off not smoothly


    8. the speed of pay off is too fast

    1. Set the die according to the slip ratio of machien

    2. Lower the drawing speed

    3. Change the copper


    4. Look-over and replace the lubrication

    5, Clean the capstan using alcohol

    6, Clear the face of bobbin using sand paper

    7, Adjust the position of pay off


    8, Lower the pay off speed or enlarge the wire inlet size

    Wire breaks off at fixed locality

    1, Die slip ratio errors


    2, Dies size erro

    3, The position of die and pilot capstan error

    1, Set die sequence according to right slip ratio of machine

    2, Change dies

    3, Adjust the position of dies and pilot capstan


    Tensility

    not stable

    1, Weight balance is not enough


    2, Distributing pulley is not flexible

    1. Adjust the weight balance,chage the number of circle on the pilot pulley

    2, Examine the distributing pulley.



    Winding displacement not good

    1, The width is not adjusted well

    2, the motor faults


    3, Limit switch connects not well

    4, Traversing straps skid

    1, adjust the width of winding displacement

    2, Exmine the motor and circurity

    3, change limit switch

    4, Adjust the straps

    The face of wire is coarse

    1, The position of Die and capstan is wrong

    2, Capstan and pulley is coarse

    1, Adjust the right poistion


    2, change capstan and pulley



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