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Energy Saving Technical Injection Moulding Clean Process Fast Cooling Time

Categories Precision Injection Molding
Brand Name: WEILIN
Certification: CE / ISO/RoHS
Place of Origin: CHINA
MOQ: 1 SET
Price: negotiation
Payment Terms: T/T, L/C
Supply Ability: 200 Set/Sets per Year
Delivery Time: 40-45 workdays
Packaging Details: Depend on customer and product
Plastic Material: PA
Color: BK
Field: Camera
Part Name: Reflektorchassis
Cavity Material: 1.2767 HRC48-52
Design Software: UG, CAD, Moldflow etc.
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    Energy Saving Technical Injection Moulding Clean Process Fast Cooling Time

    Plastic Injection Mold Making With PPA GF60 Plastic Injection Mould


    1. Part Name: Reflektorchassis

    2. Plastic Material: PPA GF60

    3. Cavity Material: 1.2767 HRC48-52

    4. Mold Life: 1000K shots or according to customers quantity condition to make it, then will save the cost for our customer.

    5. Gate Type: Point Gate, Sub Gate, Side Gate, Valve Gate, Edge Gate, Tip Gate etc, the gate will according to the part structure and customer’s requirement.

    6. Mold Base Standard: HASCO, DME, LKM local standard, and will according to customer’s requirements.

    7. Standard of Mold Accessories: LKM, DME, HASCO, MISUMI, MEUSBURGER.

    8. Hot Runner: YUDO, MOLDMASTER, HUSKY, INCORE, HRS, PETS etc, and will according to customer’s requirements.

    9. Hydraulic Cylinder: MERKER or Chinese local brand etc, and will according to customer’s requirements.

    10. Design Software: UG, CAD, Moldflow etc.

    11. Machine: From 30T to 250T, total 25 sets machine.

    12. Payment: T/T, to be negotiated.

    13. Packaging: Wooden case with steel frame.

    14. Mold Logo: Based on customer’s requirements.

    15. After Sales Service: One year warranty.


    Specifications:


    NameDeckel(Plastic Injection Mold)
    Plastic MaterialABS, PP, PA66, PA6, PPA, PE, TPV, TPU, LDPE, POM,PA+GF, PET, PMMA, PC+ABS, POM+GF, etc.
    Mold Base Material1.2312, 1.1730, 1.2311, P20, etc.
    Cayity & Core MaterialH13 HRC48-52, 1.2343, 1.2344, S136, 1.2083, 1.2767, NAK80, etc.
    Mold Life1000K shots or according to customers quantity condition to make it, then will save the cost for our customer.
    Cavity Number1 cavity, 2 cavities, 4 cavities, it is according to customer’s requirements.
    RunnerCold runner or Hot runner.
    Gate TypePoint Gate, Sub Gate, Side Gate, Valve Gate, Edge Gate, Tip Gate etc, the gate will according to the part structure and customer’s requirement.
    Mold Weight450KG
    Mold Base StandardHASCO, DME, LKM local standard, and will according to customer’s requirements.
    Cycle Time42 Seconds
    Standard of Mold AccessoryLKM, DME, HASCO, MISUMI, MEUSBURGER.
    Design SoftUG, CAD, Moldflow etc.
    File FormatsUG, CAD, Moldflow etc.
    Injection Molding MachineFrom 30T to 250T, total 25 sets machine.
    MOQ1 set
    PaymentT/T, to be negotiated.
    PackagingWooden case with steel frame.
    Delivery Time(day)45 days T1, according to customer’s requirements.
    OEM or ODMIs available
    Mould LogoBased on customer requirements.
    After Sales ServiceOne year warranty.

    Description:


    The Part Name: Reflektorchassis

    Mold type: Plastic injection mold with cold runner.

    Part Material: PPA GF60

    Locating Ring Dimension: φ100

    KO Pattern: 380*320mm

    Sprue Radius: SR10.5

    Ejection Type: Ejection pins, ejection sleeves.


    Mold Construction Description: Cold runner with sub gate, 2 plate mold with sliders, lifters, inserts, and shut off area.


    This procut is made of POM plastic material and it is one of the components of the reputation brand electronic parts. The mold construction is complicated and there are many inserts, sliders, lifters and ejector pins, so it has a very high technical requirement for mold design. The mold is a cold runner mold with the best water cooling system and the part can be molded by automatically.


    This part has very high size requirements, the defect showed below will not be acceptable, for example, weld line, dark spot , sliver marks, gas traps effect, visible ejection marks, deformation, short shot filling, burnt streaks, sink marks, flash, over dimension, under dimension, street crack etc, moreover, the product finishing surface must meet the requirements of MT11010.


    If this mold with hot runner, the mold key advantages showed below:


    1. Clamping pressure can be lower

    2. Cooling time is faster

    3. Cycle time is faster

    4. Energy consumption lowered

    5. Injection pressure can be lower

    6. Injection process is cleaner

    7. Injection gate are on better locations

    8. Labor costs for removing the part from the mold and separating runner scrap from the part are eliminated.

    9. Output increased

    10. Overall profitability increased

    11. Possibility of contamination is lessened with no runners

    12. Possibility of producing the parts using small injection machines

    13. Problems on nozzle freeze or sprue sticking are eliminated

    14. Production costs are lowered

    15. Production steps are shortened

    16.quality of the plastic part is better

    17. Regrinding is eliminated

    18. Resin costs are lowered

    19. Runner scrap eliminated or reduced

    20. Runner weight reduces shot size



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