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Anilox Roller Ultrasonic Cleaning Equipment 6KW Heating Power For Various Roller

Categories Industrial Ultrasonic Cleaning Machine
Brand Name: AGSONIC
Model Number: T-48S
Certification: CE
Place of Origin: China
MOQ: 1UNIT
Price: negotiation
Payment Terms: T/T, Western Union
Supply Ability: 1000pcs / Month
Delivery Time: 10working days
Packaging Details: wooden case
Material: Stainless steel 304
Application: Anilox Roller Cleaning
Frequency: 28KHZ
industry: Aviation Industry Ultrasonic Cleaner
Ultrasonic: Printing Machine
Heating Power: 6KW
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    Anilox Roller Ultrasonic Cleaning Equipment 6KW Heating Power For Various Roller


    Ultrasonic Cleaning Device Anilox Roller Cleaning Equipment For Various Roller


    Printing Industry

    Anilox RollersAnilox rollers range from containing 250 lines per inch to 1100 lines per inch and require a microscopic clean. Ultrasonic cleaning is one of the only methods that will effectively clean all the individual microscopic ink cells on the anilox rollers. How much time and frustration is wasted in maintaining ink density on anilox sleeves and rollers? Cleaning anilox rolls and sleeves regularly with ultrasonics can save on down time, achieve a faster production time as a result and offer a payback on the machine investment in a very short time.As a result of all the research a range of machines uniquely and specifically designed for this application has been establishment by Industrial AGSONIC . There are models for narrow web and wide web rollers.
    Industrial AGSONIC has also developed a range of ultrasonic cleaning chemistries to use with both steel and aluminium sleeves and rollers. All inks water, solvent and UV based inks can be cleaned very quickly and efficiently with ultrasonics.Ultrasonic Cleaning Systems


    Flexo Printing Machine Ultrasonic Cleaning Equipment Clean Anilox Rolls


    Anilox rollers range from containing 250 lines per inch to 1100 lines per inch and require a microscopic clean. Ultrasonic cleaning is one of the only methods that will effectively clean all the individual microscopic ink cells on the anilox rollers. How much time and frustration is wasted in maintaining ink density on anilox sleeves and rollers? Cleaning anilox rolls and sleeves regularly with ultrasonics can save on down time, achieve a faster production time as a result and offer a payback on the machine investment in a very short time.As a result of all the research a range of machines uniquely and specifically designed for this application has been establishment by Industrial AGSONIC . There are models for narrow web and wide web rollers.


    In cleaning machines

    Ultrasonic cleaner is, depending on the nature and degree of contamination, applied in a solution of about 4% in cleaning machines. The contaminated object must be placed in the machine and cleaned for 30 - 60 minutes at a temperature of 80°C - 90°C. Finally rinse with water


    Ultrasonic Technology

    Ultrasonic technology has been used for many years in the cleaning industry. Ultrasonic technology to clean heavily contaminated equipment, such as heavy fuel oil-filters and heat exchangers. This required developing special chemicals and processes for each application. With many years of experience AG Sonic has the expertise to provide plant operators with simple, effective and fast cleaning systems. Depots worldwide are equipped with the ultrasonic cleaning systems providing continual research and development in the field of ultrasonic and chemical technology.


    Cleaning Commercial Printing Equipment with Ultrasonics


    Improve your printing production time and extend the life of your anilox rolls and sleeves with the regular use of ultrasonic cleaning.

    Using ultrasonics is one of the only ways to clean the individual microscopic ink cells on rollers. To efficiently and effectively clean these and other printing parts, AG SONIC has developed methods that are able to be used with both aluminium and steel sleeves and rollers, as well as with all inks (including water-, solvent- and UV-based inks).

    Ultrasonic cleaning saves money and minutes, resulting in faster production times. This cleaning method is effective at gently eliminating contaminants in the hard-to-reach spots of even the most intricate parts, extending their lives.


    Brief introduction:

    - with Heater and Timer

    - motor rotation system

    - adjustable power (control by generator)

    - adjustable temperature

    - tank made of 2MM Thick 316L stainless steel, good resistant to highly acid, alkaline


    Machine with the rotation system:


    Tips for Cleaning Dirty Rollers Using Ultrasonic Anilox Roller Cleaners

    Ultrasonic anilox roll cleaner is the most efficient device and method for anilox roll cleaning. This is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way.


    As Anilox Roll ultrasonic cleaning technique is a fastest method that cleans up to 90% of the product, this is widely used strategy all around the world. Additionally there is no need to let the people watch the cleaning process as the ultrasonic anilox roller cleaning device which is employed for the task, handles it all on its own and provides labour saving benefits.

    An ultrasonic anilox cleaning machine reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers which is nearly impossible to be cleaned efficiently with any other device.

    The waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller.


    How to get best Cleaning Effect For Anilox Roll

    To get the best cleaning results, it is recommended to make use of a heated cleaning solution in an ultrasonic anilox cleaner which is specifically formulated for the cleaning task at a specific temperature, recommended by the industry experts.

    As ultrasonic anilox roll cleaner are mainly designed for anilox rollers, proper care need to be taken to prevent any damages.



    The cleaning method of anilox roller ultrasonic cleaning machine:

    Coat the concentrated detergent on the surface of anilox roller according to the clogging degree

    After several hours, put the anilox roller into the ultrasonic cleaning tank

    At last, rinsing the anilox roller by cleaned water

    Or put the detergent into the cleaning tank directly, its ratio depends on the clogging degree,

    Ultrasonic have perfect cleaning effect, which can keep the anilox roller as clean as its new, AG SONIC can make to order, pls provide the diameter of your anilox roller and its anix. Also the max length of it to make a customized service


    Features of anilox roller ultrasonic cleaning machine:

    Cleaning rollers, anilox, ceramic anilox, metal anilox in various industries tank made of 2MM thick 316L stainless steel, resistant to acid, alkali corrosionMotor rotation system to drive the aniloxsuitable for ceramic anilox / metal anilox with overflow protection and water drain system Tank and shell made of quality stainless steel Professional testing, quality assurance Build-in timer, temperature controller and counter down buzzer high quality components, clear circuit
    perfect to clean roller, anilox integrated design, easy maintenance Customized design and configuration are ok


    OTHER MODELS AVAILABLE FOR REFERENCE

    ModelT-06ST-12ST-18ST-24S
    Ultrasonic Power300 W600 W900W1200W
    Ultrasonic Frequency40Khz40 Khz40 Khz40 Khz
    Heating Power400W800W1200W1200W
    Tank Size(mm)360x175x120800x320x1001000x200x1001200x320x150
    Tank Material316L stainless steel316L stainless steel316L stainless steel316L stainless steel
    Shell Materialstainless steelstainless steelstainless steelstainless steel
    Power supply

    AC100V-120V,

    AC220V-240V

    AC100V-120V,

    AC220V-240V

    AC100V-120V,

    AC220V-240V

    AC100V-120V,

    AC220V-240V

    Product Dimension(mm)400×220×360840×520×6801000×450×7001520×370×700

    What’s anilox roller and how to clean it efficiently?

    Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way

    Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes

    It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process

    It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition

    It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.


    Packaging & Shipping

    packing


    FAQ

    What’s anilox roller and how to clean it efficiently?

    Cleaning the equipment and heavy duty products is a tough task that can’t be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way

    Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes

    It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process

    It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition

    It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.

    Features of the machine:

    •Low maintainence machine

    •Heavy duty cleaning systems

    •Chemical friendly- SS Rust proof body

    •Industrial guage farication, build to last

    •One year warrenty on any manufacturing defect

    •Completely customized to suit the cleaning requirement

    •Less human interfearance and less scope of error

    •Accurate and uniform cleaning everytime

    How the System Operates:

    The system operates in the following manner:

    • Parts are placed into the tank using the included stainless steel basket or other holding fixture.
    • Once submerged, the START button is pressed, and the cover is closed. The ultrasonic system turns on, and the filter system turns off automatically. Parts are cleaned with the CROSSFIRE ultrasonic system at this time.
    • The system will automatically turn off upon completion of the cycle.
    • Operators can then return when the parts are clean.
    • The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank
    • What is Ultrasonic Cleaning

    In a process termed "cavitation", micron-size bubbles form and grow due to alternating positive and negative pressure waves in a solution. The bubbles subjected to these alternating pressure waves continue to grow until they reach resonant size. Just prior to the bubble implosion, there is a tremendous amount of energy stored inside the bubble itself. Temperature inside a cavitating bubble can be extremely high, with pressures up to 500 atm. The implosion event, when it occurs near a hard surface, changes the bubble into a suction jet about one-tenth the bubble size, which travels at speeds up to 400 km/hr away from the hard surface. With the combination of pressure, temperature, and velocity, the jet frees contaminants from their bonds with the substrate. Because of the inherently small size of the jet and the relatively large energy, ultrasonic cleaning has the ability to reach into small crevices and remove entrapped soils very effectively.


    What is cavitation?

    "Cavitation" is the rapid formation and collapse of millions of tiny bubbles (or cavities) in a liquid. Cavitation is produced by the alternating high and low pressure waves generated by high frequency (ultrasonic) sound. During the low pressure phase, these bubbles grow from microscopic size until, during the high pressure phase where they are compressed and implode.


    What is Degassing?

    "Degassing" is the initial removal of gases present in the solution. Non removal or "trapped Gas" in the cleaning solution leads to gaseous cavitation where bubbles cannot effictivly form, useful cavitation occurs after gasses have been removed from the cleaning solution, leaving a vacuum in the formed bubble. When the high pressure wave hits the bubble wall, the bubble collapses; it is the energy released by this collapse that will assist a detergent in breaking the bonds between parts and their soils.


    How do I "Degas" my ultrasonic Cleaner?

    A. Once filled with water the ultrasonics should be left operating for a few minutes so that excess air is driven from the liquid. Tiny bubbles will be seen to rise to the surface but this is gaseous cavitation and not suitable for cleaning. At the end of the de-gasing period, a hissing sound and a churning of the liquid surface (cold boiling) should occur indicating vaporous cavitation

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