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High Precision Small Servo Press / Touch Screen Type Servo Press Machine

Categories Servo Driven Press
Brand Name: TJ
Model Number: TJ-SP-01,05,10,20,30,50,70,100,150,200,250,300
Certification: CE
Place of Origin: China
MOQ: 1 pcs
Price: negotiable
Payment Terms: T/T,30% payment in advance,70% before delivery
Supply Ability: 20 pcs per month
Delivery Time: 6~8 weeks
Packaging Details: non wooden box
machine model: C-type/four-column type/desktop type
control forms: touch screen type/computer type
pressure range: 0.1~250KN
max. effective stroke: 500mm
pressing mounting speed: 0~35mm/s
fast forward/return speed: 0~100mm/s
max. dwell time: 3000s
repeatablity: ±0.01
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    • Product Details
    • Company Profile

    High Precision Small Servo Press / Touch Screen Type Servo Press Machine

    high precision remote monitoring servo pressing machine for pressure&displacement test with exclusive control software


    Brief Introduction


    1. Technology Principle:


    (1) The machine is driven by servo motor,achieving the pressure assembly and pressure displacement measurement function by output force of high precision ball screw.


    (2) Precise force sensor and encoder inside can measure the velocity ,pressure and position accurately.The exclusive control software can control pressing mounting force and velocity,stop position,dwell time and so on. to make sure the CNC management during the whole process.


    2. Basic Operation:


    (1) Teaching mode:relevant parameters can be set


    (2) Operation mode:press the button,pressing machine would run with the setting parameters(as shown in the curve below)


    (3) External control mode: the machine can receive the instructions via external I/O ports to work


    (4) Editing function:

    ① allows multiple setups to control pressing mounting speed and stop position during the whole process

    ② realize the application of setting judgement window and incremental control etc.


    3. Control Software


    (1) Setup:allows to edit working program and set judgement condition


    (2) data sampling program:can download the data during the whole process and save it in PC



    Main Features



    1. Diverse pressing mounting modes

    --meet high precision production and quality control requirements


    1)

    Servo pressing machine can control pressing mounting speed,position and pressure accurately.


    2)

    Set lots of pressing programs including constant pressing speed,precise stop position,precise stop force,precise pressing displacement stop etc. working modes which can meet 2 or more sections pressing mounting working requirements easily.


    3)

    Within the stroke,we can set any stop position precisely and don’t need to use any expensive precision mould to make sure the pressing precision.




    2. Online pressing quality control

    --meet quality control and data management during the whole process


    1)

    After the operation,all the setting,result data and press displacement curve can be shown on the interface of the pressing machine.It can control interference fit quality efficiently,realize the working data traceability management,detect and remove bad products to avoid more losses.It can also help to optimize the technical parameters and designs at the same time.


    2)

    With the function of checking the position upon bearing force to test whether it works and the direction is right or not.


    3)

    With the function of detecting the pressure and sampling other pressure values(max. value ,incremental value etc.)in any position of the pressing mounting displacement range to judg1e whether it can satisfy the set quality control conditions or not.


    4)

    With the function of detecting pressure and position in the stop position to judge whether it can satisfy the set quality control condition in the stop position.




    3. Automatic precision compensation

    --meet the the precise assembly requirement under the special operating condition



    The servo pressing machine has unique solutions:software automatic compensation,system dynamic compensation and external trigger stop function.




    4. Environmental,energy-efficient,safe and low operating cost


    1)

    The AC servo motor actuating device provides clean working environment which satisfies the special requirements of different clean workshops.


    2)

    Compared with pneumatic and hydraulic pressure,servo pressing mounting machine save about 80% energy,meet international environmental standard ISO14000.



    Function Application



    1. Control pressing mounting assembly size precisely


    1)

    Servo pressing mounting machine can test the pressure precisely according to the set pressed depth and compensate workpiece size tolerance to make sure the precision.


    2)

    It can also set pressure and displacement quality judgement region at the same time and detect online to ensure the product pressing mounting 100% qualified.



    2. Control pressing mounting stop position precisely


    1)

    The guide wheels is assembled between 2 positioning pallets.The pallets need to be mounted precisely during the assembly to ensure the size.


    2)

    Set precise stop position and detect stop pressure.



    3. Control pressing mounting time and pressure


    1)

    Servo pressing machine can conduct precise regular time and pressure operation to ensure the safe and reliable bond.


    2)

    It is widely used in the bonding operation and the ultrasonic welding.



    4. Control pressing mounting stop force precisely


    1)

    The encapsulation of aluminium casing needs precise force and displacement control.


    2)

    Set the pressure accurately and control the stop position to avoid the motor being damaged by pressure.



    Parameters Table


    Items/TypeUnit

    TJ-SP

    -01

    TJ-SP

    -05

    TJ-SP

    -10

    TJ-SP

    -20

    TJ-SP

    -30

    TJ-SP

    -50


    Maximum valueKN1510203050

    Allowance

    range

    KN0.1-10.5-51-102-203-305-50

    Minimum adjustable

    unit


    N


    1

    Minimum

    detection

    value


    0.2% of the maximum pressure


    Lead

    Maximun

    value

    mm200200200200250350

    Minimum adjustable

    unit


    mm


    0.01 mm


    Speed

    Press

    mounting

    mm/s0-35

    Fast forward/

    return


    mm/s


    0-100 mm/s

    Minimum adjustable

    unit


    mm/s


    0.01


    Dwell

    time

    Maximum

    vaule

    S3000

    Minimum adjustable

    unit


    S


    0.1

    Repeatabilitymm±0.01
    Powerkw0.40.751.52.23.55.5
    VoltageTri-phaseV380/220

    Items/TypeUnit

    TJ-SP

    -70

    TJ-SP

    -100

    TJ-SP

    -150

    TJ-SP

    -200

    TJ-SP

    -250

    TJ-SP

    -300


    Pressure

    range


    Maximum valueKN70100150200250300

    Allowance

    range

    KN7-7010-10015-15020-20025-25030-300

    Minimum adjustable

    unit


    N


    1

    Minimum

    detection

    value


    0.2% of the maximum pressure


    Lead

    Maximun

    value

    mm350500500500500500

    Minimum adjustable

    unit


    mm


    0.01 mm


    Speed

    Press

    mounting

    mm/s0-350-350-300-250-200-15

    Fast forward/

    return


    mm/s


    0-100


    0-100


    0-100


    0-50


    0-50


    0-30

    Minimum adjustable

    unit


    mm/s


    0.01


    Dwell

    time

    Maximum

    vaule

    S3000

    Minimum adjustable

    unit


    S


    0.1 s

    Repeatabilitymm±0.01
    Powerkw7.57.57.57.51111
    VoltageTri-phaseV380/220

    Only for reference.The stroke is optional,specific parameters are subject to the agreement.


    FAQ


    Q:How much is your minimum order quantity?

    A:1 piece.


    Q:What's the price of the product?

    A:The price is based on the size,specification and accessories.You can provide us the detailed information and specific requires then we will make the model selection for you and give you the formal offer.


    Q:Which countries and regions do your products export to?

    A:France,Germany,Italy,Brazil,Mexico,Japan,Iran,India and etc.Mainly used for motor,automobile components,bearing pressing mounting etc.By the way,many customers replace pneumatic and hydraulic pressing machines with our servo pressing machines.


    Q:Can we use our own software and only buy the hardware from you?

    A:Yes,of course.We will communicate with our skilled technicians to ensure the software and pressing machine do the cooperative work successfully.


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