Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile

Customization and Flexibility Automated Anodizing Line Aluminium Alloy Profile

一.Description

1.Anodizing production lines can accommodate different variations of the anodizing process to achieve specific results.

2.Anodizing production lines often incorporate systems to control the thickness of the anodized layer on the metal objects.

3.Some anodizing production lines are capable of performing Type III hard anodizing, also known as sulfuric acid hard anodizing or hardcoat anodizing.

二.Feature

1.Modern anodizing production lines often incorporate automation and advanced control systems to enhance efficiency and consistency.

2.The design of racks and fixturing used in the production line is crucial for optimal anodizing results.

3.Anodizing production lines can consume significant amounts of electricity, especially during the anodizing process.

三. Design Condition

四.Process Tank

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五.Treatment Process:

1. Degreasing
   (1) 6jig(rack)/ tank x 1 tank=6jig(rack)
   (2) treatment time: 2-5min
2. Alkaline Etching
   (1) 6jig(rack) / tank x 2 tank=12jig(rack)
   (2) treatment time: 3-15min
3. Neutralization
   (1) 6jig(rack) / tank x 1 tank=6jig(rack)
   (2) treatment time: 1-5min
4. Anodizing
   (1) 3 jig(rack)/tank x 8tanks = 24jig(rack)
   (2) Current density: 130A/m²
   (3) Process time: 26min
   (4) Unprocess time: 7min
   (5) Total time 26+7=33min

(6) Average anodizing layer : 0.36*1.3*26*0.77 =9.4um

5. Colour 1

1) Clour process: Mix Salts

2) Quantity: 3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

六. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 33min ,where total jig(rack)/year:​

( 3 rack x 8 tank x 60min/h) ÷33min x600 hour =26181jig(rack)

2) Design 50m²^/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 26181jig(rack)x 50m² /jig =1309050m²

2. Anodizing treatment weight:
Monthly output : 1309050m²÷350m²/T*0.9=3366T≧3000T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit

七. Process Chat

Discription for Un

1) De = Degreasing

2) Rs = Rinsing, HW Rs = Hot Water Rinsing

4) AE = Alkaline Etching

5) Ne = Neutralization

6) An = Anodizing

7) Cl = Coloring

8) Sl = Sealing

9) MU = Material Unloading

10) Pc = Packing

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production line, products have special high-power silicon control rectifier, high-power high-frequency switching power equipment, electrophoresis workshop pure water equipment(RO machines), refining equipment, electrophoretic paint recovery equipment, electrophoresis curing furnace,loading and unloading machines,1T+1T professional anodizing cranes, anodizing tank temperature control system and production line automatic control system, etc.

In our perpetual effort and support of our partners in the industry,MEI-AL Technology  has obtained outstanding achievements and is still maintaining a rapid development speed.With the operation spirit of “Professional, Concebtration, Integrity, Co-win”, MEI-AL Technology will provide with you excellent products and perfect services, in the rooted concept of Growind Up with You !

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