High Precision Portable Dynamic Balancer On-site Dynamic Balancing Machine for Machine Tool Industry

1. Equipment Description

Zero Dynamic's Portable Dynamic Balancer, Field Balancing Meter- Fieldpaq II Analyzer is a portable 4 channel real-time analyzer that is built for advanced noise and vibration measurements in the field.

For measurements in harsh environments, Fieldpaq II is manufactured with a ruggedized housing by a dual injection molding process and protective sealing to provide an IP 65 rating.

Fieldpaq II is equipped with a large 5-inch color (800 x 480 high resolution) touch screen. The combination of Microsoft's powerful WinCE operating system and touch screen operation provides a user friendly and intuitive interface.

Fieldpaq II acquires measurement signal with precision 24 bit sigma delta AD converters to provide a high dynamic range, up to 40 kHz maximum bandwidth. Fieldpaq II is powered by a 800 MHz CPU for running the Windows CE system and the DSP chip TI TMS320C6713B for performing signal analysis at extremely fast real-time rates.

3. Equipment Photo:

4. Main Features:

2.1 FieldpaqII dynamic signal analyzer is specially designed for various advanced vibration noise detection and dynamic balance correction. In order to adapt to the harsh working envirionment, FieldpaqII uses a high texture dual-colour ejected engineering plastic shell and has an IP65 dustproof sprinkler protection rating.
2.2 FieldpaqII is equipped with a 5-inch large touch control color screen combined with a powerful Windows CE opertating system and touch screen, and FieldpaqII is very intuitive and easy to use on the monitoring and operation interface of data.
2.3 In terms of signal interception, FieldpaqII uses a high-performance 24-bit ∑-△AD converter that provides a free dynamic range and a measurement signal with a maximum measurement frequency width up to 40 KHz.
2.4 In terms of digital signal processing, FieldpaqII uses 80WHZ CPU and DSP TITMS320C6713B digital signal processing wafer for real-time signal analysis.
2.5 FFT Spectrum Analysis. In addition to supporting general spectrum measurement, FieldpaqII's dual-channel FFT program also supports the measurement functions like frequency application functions required for Modal Test or Operational Deflection Shape. For the testing of machines
with different revolving speed, this module also supports continuous spectrum measurement and is displayed on waterfall plot or intensity plot. For the analysis of the frequenc of bearing problems, the FFT module also supports the test of Envelope Spectrum, which is of great help for the diagnosis of bearing damage signals.
2.6 Dynamic Balance Software. The dynamic balance software of FieldpaqII supports simultaneous signal measurement of four channels and supports state-of-the-art multi-point dynamic balance correction methods. For example, in the program of single-plane dynamic balance correction, one to four vibration points can be selected for measurement, so that the vibration values of all measurement points can be ensured, and the effective reduction can be achieved at the same time after correction. In addition, the software also supports the measurement of vibration balue and absolute phase angle at double frequency of reducedd rotation speed, and displays them on polar coordinates. According to the polar coordinate, the user can predict the unbalance value position of the rotating part after the first vibration measurement. Such pratice can avoid the inaccuracy and danger caused by high vibration value due to improper test weight position, and these polar coordinates can provide such useful auxiliary function when the balance correction is made near the resonance frequency. In addition, the dynamci balancing software has the following features:
• Single plane, double-plane, triple-plane and four-plane dynamic balance
• Three counterweight block dynamic balance
• Multi-point dynamic balance
• Component calculation
• Drilling depth calculation
• Convert the dynamic balance level according to ISO1940 standard
• Unequal radius calculation

5. About Zero Dynamic:

Suzhou Zero Dynamic Co., Ltd is a top Chinese manufacturer engaging in full automatic balancing equipment and related vibration measurement since 2003.

Over the past 20 years, Zero Dynamic has developed 100+ kinds of equipments. We mainly deals with all kinds of advanced dynamic balancing equipment, field dynamic balancing instrument, vibrometer and motor performance testing machine. High revolving speed and high precision are the key features of our products. We have served 3000+ clients in China and abroad, including many world-famous companies such as LG, Black&Decker, Nidec, Huawei, Foxconn, Midea, Ecovas, Daikin, Lexy.

Now (2024) Zero Dynamic has a factory of 10,000sqm and more than 120 staff including a professional R&D team of 30+ engineers and 20+ debugging and after-sales team.

As an important participant in Chinese dynamic balancing industry, Zero Dynamic continues to increase the development of new products, and is actively developing into the new energy industry as well as aerospace and other high-speed dynamic balancing and intelligent manufacturing fields, aiming to provide customers with reliable and diversified product choices.

6. Why choose Zero Dynamic Balancing Machine?

6.1 High-speed and high-precision. Zero Dynamic is good at developing and manufacturing all kinds of balancing machines, especially high-speed and high-precision soft-bearing balancing machines and automatic balancing machines. 20+ years of industry experience and 3000+ customer service experience make Zero Dynamic have the top new product development ability.

6.2 Low equipment failure rate. Equipment parts adopt famous brands: Mitsubishi, Schneider, SMC, Keyence, etc. Key parts have patents, high safety protection level, stable balance performance, service life of more than 10 years.

6.3 Adequate stock. Zero Dynamic has a factory of 10,000 ㎡ and more than 120 staff including a professional R&D team of 30+ engineers, 20+ debugging and after-sales team. We always keep 100+ balancing machines in stock, covering most common balancing machine models. Once order has been confirmed, balancing machines in stock can be commissioned and shipped out within 1-2 weeks.

6.4 Perfect after-sales service. Zero Dynamic has an after-sales service team of 20+ people which serve our clients wholeheartedly. For our clients, no matter the equipment is within or beyond the 12-month warranty period, we can provide technical consultance service. Within warranty period, our service team will give a telephone response within 4 hours after receiving client's fault report and reach the machine site within 24hours (within the city) or 72 hours (other cities or provinces). If the fault can't be cleared, our service staff could only leave the site after getting client's approval.

7. Our Clients:

8. Our Exhibitions:

9. Packaging & Shipping:

Suzhou Zero Dynamic Co., Ltd was registered in 2003 and is a scientific and technological company engaging in full automatic balancing technology and related vibration measurement. The company is a high-tech enterprise with the integration of product research & development, product manufacturing, product sales, product agent and technical service.

The company mainly deals with all kinds of advanced dynamic balance testing equipment, vibration testing equipment, field dynamic balancing correction machine, vibrometer, deflection meter, varieties of sensors and accessories etc. High revolving speed and high precision are the key features of our products. The products are mainly used in mechanical and electrical, textile, chemical fiber, machine tools, automobile, train, petrochemical, printing, aviation, home appliances, packaging, fire protection, cleaning appliance and other industries.

After fifteen years of technical accumulation, the company has developed into a comprehensive enterprise of considerate scale in the manufacturing of various types of balancing machines, development and manufacturing of automatic equipment and development of software.

The company is the first Chinese company which successfully applied laser correction technology to dynamic balancing equipment. The company has a high-level technical team, which includes high professional balancing technology and vibration analysis engineers, automation equipment R&D engineers, excellent after-sales service engineers etc. The company also has a group of professional engineering and technical personnel which enables the company to undertake transformation and upgrade of various dynamic balancing machine, consultation of vibration-related business, to provide rationalizing technology solutions for balance vibration, to provide field balance and vibration analysis of complex workpiece for the customers etc.