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Wide Plasma Surface Processor Surface Activation Treatment Plasma cleaner

Categories Lab Test Machine
Model Number: SPK-500S
Dimension: L1800×W1107×H1408mm
Weight: 280Kg
Power Supply: AC 220V/50Hz
Treatment process: 800mm
Spear head size: L570*W90*H74mm
Spear head Weight: 10Kg
Packaging Details: wooden package
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Wide Plasma Surface Processor Surface Activation Treatment Plasma cleaner

Wide Plasma Surface Processor Surface Activation Treatment

1. Outline
SPK-500S Wide Plasma Cleaning Machine(Plasma cleaner), the gas is separated into plasma state through the excitation power supply, and the plasma ACTS on the product surface to clean the pollutants on the product surface, so as to improve the surface activity and enhance the adhesion. Plasma cleaning is a new, environmental protection, efficient and stable surface treatment.


2. Product feature
1. A dielectric is placed between the metal electrodes, and a uniform electric field is formed and a plasma is generated by taking advantage of the polarization phenomenon on the surface of the dielectric.
2. It can form plasma on a large scale and can be used with automatic pipeline;
3. More reliable power amplifier and dc module, using automatic vacuum capacitor matcher to provide long-term stable process time guarantee;
4. Suitable for mass production of large size products;
5. Low treatment temperature, conventional treatment temperature < 40ºC


3. Industry application
1. Display industry: TP fitting, panel surface activation, surface cleaning before ITO coating;
2. Glass cover industry: AF coating pretreatment, AF/AS overflow plating removal, ink printing;
3. Semiconductor: integrated package bonding, Wire bond pretreatment, ceramic packaging, BGA/LED surface activation;
4. Circuit board: FPC/PCB organic cleaning and surface activation;
5. Plastic industry: surface modification, surface coarsening.


4. Specification of equipment


Broad plasma host
Specification of the machineL1800×W1107×H1408mm
Weight280Kg

Requirements planning
AC 220V/50Hz single phase 2.5KW
Plasma generator specification
POWER0-600W adjustable
Mains frequency13.56MHz
Matcher
Fully automatic vacuum capacitor matching unit
Plasma gun head specification
Treatment process800mm
Spear head sizeL570*W90*H74mm
Weight10Kg

The gun head is adjustable in height
0-10mm(regulation precision ±0.3)

Common processing height

From 1 to 5 mm or less

Cooling range of gun head
25-35ºC
Process gas
The use of gasAr with O2 Two way gas
Ar Gas regulation range

≤50L/min
O2 Gas regulation range

≤50SCCM
Pipeline specification
Pipeline speed
0-100 - mm/s is adjustable
Feed belt1.5M
The belt materialskid resistance PU
Induction and alarm
Sensing systemCard and lamination induction and emergency stop
With sound and light alarm function

2.2 Factory specifications

Installation environment requirements
Demand for power supplyAC 220V/50Hz single phase 2.5KW

Hvac, argon gas (Ar)
pressure: 0.3-0.8Mpa
flow: 15-50L/min
purity: 99.99%
The equipments of oxygen (O2)pressure: 0.1-0.5Mpa

flow: 0-100mL/min
purity: 99.99%
Service clearance100cm

2.3 General Requirements

General Requirements
Risk identificationHigh pressure hazard identification
Service environmenttemperature:15~30ºC
humidity:30~70%
Other matters needing attentionNo combustible gases, corrosive gases, explosions or reactive dust

Configuration list
Serial numberNameModel and specificationQuantityRemark
1Plasma power0-600W1
2
Plasma matching unit
matcher1
3Assembly line
Length 1800 mm * 520 mm wide

1
4PLCPanasonic PLC1
5Low voltage appliances
Conventional electrical appliance

1
6FlowmeterAr And O22
7Cooling-water machine450W,5-35ºC1
8
Plasma head
R5001

Consumable materials list
Serial numberNameModel and specificationQuantityThe life time
1ceramic tubceramics14000-6000 hours
2Chi plateR500-0216000-10000 hours
3electrodeR500-01115000 hours

Equipment dimension drawings:

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